Software Solutions

Smart_MES

Smart_MES monitors and optimizes industrial production processes in real time by integrating strategic planning with production execution. It enhances efficiency, helps achieve production targets, and effectively monitors costs.

With Smart_MES, businesses can track performance, reduce waste, and ensure timely deliveries, driving continuous improvement.

Product Configuration
Scheduling
Data Collection
Quality Control
Maintenance
Traceability
Analytics, Reporting, OEE

Product Configuration

The Product Configuration Module allows companies to define and manage product specifications in detail. With this module, it's possible to structure bills of materials (BOM), work cycles, and production parameters, ensuring efficient management aligned with company standards.
This tool enables rapid adaptation of production, ensuring greater customization and reducing the risk of errors. Integration with other MES modules ensures complete synchronization of information, improving the quality and efficiency of the entire production process.

Product Configuration
Functions:
Bill of Materials (BOM) management
+
Detailed definition of each product’s components and change tracking through revision management.
Work cycle Configuration
+
Creation and optimization of production phases to improve operational efficiency.
Product variant management
+
Flexible adaptation to different configurations and specifications, with customization support to meet customer needs.
Integration with other MES Modules
+
Connection with planning, traceability, and quality control for integrated production management.
Automation of Configuration Process
+
Error reduction and efficiency improvement through process automation.
Product Revision Management
+
Supervision of product changes and developments, integrated with the bill of materials and work cycles.
Benefits
and Advantages:
  • 01. Greater production flexibility and ability to quickly configure new products or variants.
  • 02. Standardization and precise control of specifications.
  • 03. Improved management of work cycles and available resources.
  • 04. Synchronization with other modules for an efficient workflow.
  • 05. Precise control of specifications to ensure compliance and high standards.

Scheduling

The Scheduling Module for production order management is a key component of the MES software, designed to simplify the planning and organization of company production. This module enables users to view, manage, and monitor all production orders in real-time, improving workflow and optimizing production resources.
Thanks to an intuitive interface, administrators can access a dedicated screen displaying all imported or directly created production orders. From here, various operations can be performed, such as taking charge of orders, viewing associated serial numbers, and executing additional actions on them. The module also supports dynamic resource allocation and progress monitoring of production, ensuring continuous improvement of business performance.

Scheduling
Functions:
Centralized Order visualization
+
Quick access to all imported or created production orders, with real-time monitoring of progress status.
Advanced Order Management
+
Ability to take charge of orders and modify their status for full operational control.
Serial Number traceability
+
Visualization and management of serial codes associated with orders, with advanced features for handling them.
Intuitive Interface
+
User-friendly design that simplifies daily management of orders and serial numbers.
Advanced actions on Serial Numbers
+
Dedicated tools for in-depth management, editing, and control of serial codes.
Production Optimization
+
Integrated analysis tools to improve manufacturing efficiency through data and control.
Benefits
and Advantages:
  • 01. More efficient monitoring and management of orders.
  • 02. Advanced traceability to minimize the risk of operational errors.
  • 03. Optimized resource planning and reduced downtime.
  • 04. Immediate access to detailed order information.

Data Collection

The Production Data Collection Module is a tool designed to acquire, process, and analyze data from production lines in real time. With this module, companies can gain full control over production processes, reducing waste, improving quality, and increasing productivity.
The module automatically collects data from machines, sensors, and operators, providing a detailed overview of the production status. The collected data can be used for performance monitoring, production traceability, and analysis of key performance indicators (KPIs).

Data Collection
Functions:
Automated Data Collection
+
Real-time acquisition from machinery and production systems, integrated with sensors and IoT devices for advanced monitoring.
Real Time Visualization
+
Intuitive dashboards enabling immediate and continuous production oversight.
Production Performance Analysis
+
Detailed reports and KPI analysis to support effective strategic decisions.
Alarm and Notification management
+
Automatic alerts for anomalies and critical issues to enable prompt intervention.
Complete production Traceability
+
Accurate recording of every process phase to ensure quality and compliance.
User-friendly Interface
+
Simple, intuitive design to facilitate use by operators and supervisors.
Benefits
and Advantages:
  • 01. Improved quality with an mmediate identification of issues and waste to reduce defects.
  • 02. Better resource management through data analysis.
  • 03. Elimination of waste and increased efficiency.
  • 04. Continuous monitoring and alerts for timely interventions.
  • 05. Reliable data to improve production planning and optimization.

Quality Control

The Quality Control Module is a comprehensive solution for monitoring and ensuring product compliance with company and regulatory quality standards. This tool enables real-time collection, analysis, and management of quality-related data, reducing the risk of defects and enhancing customer satisfaction.
The module allows operators to perform quality checks directly on the production lines, recording any non-conformities and implementing timely corrective actions. Thanks to advanced traceability and data analysis, the module helps companies continuously improve production processes and reduce waste.

Quality Control
Functions:
Real-Time quality Control
+
Inspections directly on the production line with automatic alerts and notifications for anomalies or out-of-spec conditions.
Non-Conformity management
+
Automatic identification and logging of defects, with activation of corrective actions.
Advanced quality Data Analysis
+
Reports and dashboards to monitor trends, KPIs, and enhance quality control.
Control Plan management
+
Definition of checklists and protocols to maintain high quality standards.
Integration with other Modules
+
Synchronization with production data collection and scheduling for coordinated management.
Complete Traceability
+
Detailed recording of each production phase to ensure compliance and transparency.
Benefits
and Advantages:
  • 01. Early identification of issues to minimize rework and material loss.
  • 02. Ensures adherence to industry standards and certifications.
  • 03. Continuous monitoring for smoother and optimized processes.
  • 04. Delivery of high-quality products with fewer complaints.
  • 05. Detailed reports to enhance quality control and production strategies.

Maintenance

The MES software maintenance service is an essential solution to ensure the proper functioning of the system, minimizing downtime and providing ongoing updates. This service, provided by the software development company, includes technical assistance, performance monitoring, troubleshooting, and regular updates to keep the software efficient and secure at all times.
Thanks to a dedicated team of experts, the maintenance service ensures that any malfunctions are quickly identified and resolved, minimizing the impact on production operations. Additionally, the service includes the implementation of new features, security enhancements, and updates to ensure compatibility with the latest technologies and industry regulations.

Maintenance
Functions:
Specialized Technical Support
+
Fast and qualified assistance for resolving technical issues.
Performance Monitoring
+
Continuous monitoring to prevent malfunctions and optimize efficiency.
Anomaly management
+
Timely identification and resolution of system errors or bugs.
User Training and Support
+
Training sessions to optimize the use of the MES software.
Data Backup and Recovery
+
Protection of company data with automated backup solutions.
Service Customization
+
Ability to tailor maintenance to the specific needs of the company.
Benefits
and Advantages:
  • 01. Rapid issue resolution to ensure uninterrupted operations.
  • 02. Protection against vulnerabilities and cyber threats.
  • 03. Updates and monitoring to keep the software running efficiently.
  • 04. Preventive maintenance reduces the risk of costly failures and production stoppages.
  • 05. Continuous evolution to ensure compatibility with new technologies.

Traceability

The Traceability Module is designed to provide precise monitoring of materials, processes, and products across the entire production cycle. With this solution, companies can record every phase of production, ensuring compliance with quality standards and traceability when needed.
This module enables the collection and analysis of critical data, offering clear visibility into the origin of raw materials, the processing steps carried out, and the final destination of the products. The system allows the assignment of unique codes to each batch or production unit, simplifying information management and ensuring maximum transparency.

Traceability
Functions:
Automated Data Logging
+
Real-time acquisition of material and process information, with detailed monitoring of production status and material flow.
Lot and Serial Number management
+
Unique identification of each product for precise control and traceability of anomalies, including scrap and defective items.
Integration with other MES Modules
+
Connectivity with quality control, scheduling, and data collection for integrated production management.
Performance Analysis and Reporting
+
Generation of detailed reports to support continuous improvement.
Regulatory Compliance
+
Support for industry certifications and quality requirements.
Anomaly management
+
Identification and traceability of scrap or defective products, integrated with serial number management.
Benefits
and Advantages:
  • 01. Full process control to reduce errors and ensure compliance.
  • 02. Complete traceability to respond quickly to audits or customer inquiries.
  • 03. Immediate identification of issues for timely intervention.
  • 04. Accurate tracking of material movements.
  • 05. Detailed reports to improve processes and productivity.

Analytics, Reporting, OEE

The Analytics, Reporting, and OEE Module provides advanced tools for monitoring and optimizing production performance. With this module, companies can collect, process, and analyze critical data to enhance operational efficiency and reduce waste.
Overall Equipment Effectiveness (OEE) is a key indicator used to evaluate the productivity of machines and production processes by identifying inefficiencies and bottlenecks. The module offers interactive dashboards, detailed reports, and analysis tools to support strategic decision-making based on real data.

Analytics, Reporting, OEE
Functions:
Automatic OEE calculation
+
Real-time measurement of machine and plant efficiency with continuous production monitoring.
Customizable Reporting
+
Generation of detailed reports on production, quality, and performance, tailored to specific needs.
Inefficiency Analysis
+
Identification of main loss factors and suggestions for continuous improvement.
Intuitive Dashboards
+
Clear visualization of production KPIs through charts and indicators to simplify monitoring.
Integration with other MES Modules
+
Connection with data collection, quality control, and traceability for integrated management.
Alarm and Notification Management
+
Automatic alerts for anomalies and critical issues to enable prompt intervention.
Benefits
and Advantages:
  • 01. Improved performance through data analysis.
  • 02. Identification of inefficiencies to minimize costs.
  • 03. Continuous monitoring to reduce defects and rework.
  • 04. Detailed reports and analytics for more effective management.
  • 05. Enhanced operational efficiency for a stronger market position.

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